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Collateral Damage – Headlights

What: Stuff breaks when you go on track, this time – headlights and driver side mirror.

If I knew then what I know now:  Consider two layers of Lamin-x on your headlights and depending on your car, have a backup set of headlights.  If your OEM headlights are glass, see if there are plastic alternatives.

Check out:


Reality check – stuff will break

It kind of sucks but that is a fact of the track-life.  When you go on a race track, autocross course, rally stage, drag strip, etc. your car is going to be flying through the air at normally illegal speeds and changes in speed.

Bugs, rocks, small birds, rubber from tires and even parts from other cars will at some point, leave their mark on your beauty.  After this most recent race weekend at Spokane County Raceways, my headlights finally bit the dust.

Lamin-x, film, racing, headlights, bmw, e30
Doesn’t look too bad, right? Well the high-beams are duct taped because they were completely broken and the Lamin-x film was keeping the low-beams together.
an up-close look reveals a not as pretty picture. Eek!

The fix – new (to me) headlights and new Lamin-x

Although the remaining races for the year are during the day, we are in the Pacific Northwest and that means there is always a chance for rain.  When it rains, I prefer to have all the lights on, just to make sure other cars on track can see me.

To fix the headlights, at least for an E30, there are a few different options:

    • Replace just the light bulb: These light bulbs are old school and thus the whole light bulb and actual headlamp assembly are one-piece.  In most modern cars today, there is a headlamp assembly and somehow screwed to the inside, is the actual bulb.  So you can replace either the headlamp assembly or the bulb but we don’t have that option here.  To buy the integrated headlight, head over to Amazon and you can easily get one, like this one below (click on this link or the image below to go to Amazon and buy).  Each bulb will run you about $45/bulb.  Check to make sure you are ordering the right thing – the high or low beams.  They are not inter-changeable.  On the plus side, there are no side dependencies.  So the low or high beam bulb can fit on the left or right side of the car.
    • Replace the whole assembly: You can also choose to replace the whole assembly, which includes the bulbs and the frame that holds the bulbs in place and is screwed into the radiator support area.  Normally, this is too much for broken headlights but this is where eBay is your friend.  There is an option to buy brand new and even LED and projector headlight assemblies, which are awesome but pricey.  Here is an option from Amazon.  Beware though, these look awesome but are just as fragile as the OEM stuff.  Keep that in mind before buying and taking back on track.  🙂

Ebay to the rescue

As you can see from the Amazon search results, a new, truly new and even aftermarket set of the full assembly headlights can run $200+. Instead, I went to eBay and was able to find a used set of the full headlight assembly for just over $80. This is also less money than buying new (intgrated) bulbs and the already come in the assembly.  Click through the banner ad below to see search results that I used to get my new (to me) headlights.




Install in less than 5 minutes
Because I was replacing the whole assembly, all I had to do was:

  1. Remove 6 clips that pinch the headlight assembly to the grill that surrounds the headlights.
  2. Unscrew two screws for each headlight area, that holds the grill to the front area of the car.
  3. Unscrew two other screws that hold the headlight assembly to the radiator support.
  4. Disconnect the bulbs from the wiring harness.

And they’re off!

Out with the old, in with the new (to me)!

Lamin-x for extra protection

While the old bulbs were off, I cleaned off the new bulbs with generic window/glass cleaner and then installed a set of #prospec yellow tinted Lamin-x film covers.  These are the same ones I had previously but this time I put them all four headlights.  You can get these almost anywhere: Amazon, eBay or where I got them, ECS Tuning.  These are the exact product I ordered.  But since we fund this site through affiliate marketing, here is a link to Amazon, for the exact same product, of which clicking and buying helps keep this site alive.

 

 

Back to looking good for the next race!

In under 10 minutes total, including cleaning, taking pictures and moving slowly as I was recovering that day from minor surgery, old broken headlights were replaced with fresh, low cost, new (to me) headlights with extra protection from Lamin-x.

Back to looking fresh!

I think about headlights and even windshields as almost consumables. If I can go the rest of the year without having to replace them again, that’ll be great. But with the next race at Pacific Raceways, where there is gravel off-track and people love to drop tires, I’m not very hopeful.

The lights that will strike fear into my competitions mind and heart. Move out of the way!!!

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Building a track car – what to buy and what to upgrade when

What: Building a track car – things to consider and make sure you do when building your dream car for the track.

If I knew then what I know now: Power is almost always the last thing to focus on.  Most modern cars are plenty powerful enough.

Check out: These are some of the best bang for the buck items for your track day car:


So you want to go to the track and don’t have a car yet, but you want something of your own.  Cool, what to do now?  Here are some key variables to consider:

Overall budget

First thing your going to have to decide is how much money you want to put into this car, that you are realistically only going take on track a few times a year.  One major thing is, at the track things, can go sideways in a hurry. Always remember on any given day the track may consume the car, hopefully not you as well but we will go over that here in a bit. The main thing again is to have fun right?  If your scared of the car your driving, you may not want to build that car into a track car.

It’s better to drive a slow car, fast than to drive a fast car slow.

Something that was said to me early on in driving was “It was better to learn how to drive a slow car fast rather than be the guy that drives a fast car slow”.

Front-Wheel, Rear-Wheel or All-Wheel Drive?

Also what drive-train lay out do you want? A good rule of thumb is you should track something that has a similar layout to the car you drive all the time. This will best translate the things you learn at the track to the street. OK we have thought about the things above and some personal preferences as well, Time to choose a car.

E30 BMW 325is track car at PIR

I like to drive a slow car, fast type of a style.  Slow is also a relative term.  By modern super car standards a car like a 2002 BMW M3 would be slow with 333bhp and 3400lbs.  Think of that for a second, a Mclaren P1 has almost 1000bhp. Three times more! WOW.  That being said the BMW M3 is one of the most common cars around due to its chassis, motors, and driver feel.  Not just M3’s but most 3 series BMW’s are great track cars.  Porsche Cayman, 911’s of all years and 944’s also make good lapping cars.  Mazda makes a handful of great cars with good driver dynamics in both front and rear wheel drive. Honda’s, Toyota’s, Nissan’s, Lotus’, Ford Mustang, Gt86 cars, the list goes on and on but most (not all) of the car listed above don’t carry a large price premium to acquire.

You got your car, now what?

Once you found a car its time to take a look at it. A track car should not leak, squeak, rattle, hiss, buzz, clunk or shake. Any of these items will need to be addressed before even the first track event. You must have a reliable car to take to the track. Breaking down or oiling down the track doesn’t only ruin your day but all others as well do to lost time from cleanup and decreased track condition.

Car up on stands getting checked out before the next event.

Lets get it ready to go fast. What are the two most important systems in a car? Steering and braking. At a minimum the entire suspension and brake system should be inspected with a fine tooth comb. Replace any and all worn items. At this time depending on what is worn out an upgrade may get to pop in.

Lapping prep basics has taught me that having a set of track brake pads is the most beneficial item you can do to your car to make it last the entire day. Nothing worse than calling it a day because you used all your brake pad in two session. I would also try to do braided brake lines at this time as well. They just help with the pedal feel when you really get on it hard. I have always had great results with Performance Friction Brakes, Carbotech Brakes, Stoptech brakes, and Wilwood brakes for pads, brake lines rotors, and calipers. I could be happy with this prep level on a car. Driving a car on soft suspension and street tires with killer brakes can be a hoot!

Good pedal placement and a clean foot well can make heal toe shifting easier.

Brakes – check!  Shocks and Springs are next!

So you have done a couple days now and the brakes are good but you are gaining a thirst for G force. Whats next? Lets do some shocks and springs. I would suggest going with a coil over setup with a linear rate spring (most good kits are). Having a shock and spring combo that works together as one makes a car become so much more predictable. The build up to the adhesion limit is far less sudden in this case. Sway bars are a common upgrade as well. That being said a good coilover setup (read chassis tuning) may not require them. A lot of times I have put a stiffer sway bar on a car only to place it at full soft or in some cases remove it all together. I would stick with one step at a time on this one. Bushings are a great upgrade as well for chassis stability. Street cars are built to be quite and comfy. These rubber stockers allow some chassis parts to move a lot as to not upset the ride comfort. At the track this movement will cause the car to never feel like it really takes a set, always kinda moving around. In the past we have used Ground Control products, BC Racing products, Fortune Auto products, JRZ shocks, Motion Control Suspension and would not hesitate to use any of them for future projects.

A front E30 coilover assembly using a BC Racing shock.

The Meaty Tire Thread!

A set of good track rubber is always fun. A good set of R compound tires can up your grip game by a massive amount. The soft grippy compounds and large tread block size allows the tire to stick to the road once it gets to operating temperature. The tread blocks being as large as possible keeps the tire tread pattern from deforming or getting torn off as they pass there heat tolerance. This can have a side effect that can catch you off guard. The enhanced grip level means your speed is higher and your lateral load is higher and the then sudden loss of traction at the tire limit is much more dramatic than it would be on street tires. Most good tires do give you some warning before they will slide.

There is nothing that beats that grip though. Toyo Tires, Nitto Tires and Hankook Tires make good lasting, high grip, user friendly track tires. There are many others but keeping cost in mind these are what I shop for most of the time.  Check out Tire Rack for usually solid deals and good availability.

Nice big Toyo Tires Proxes RR track tire.

More Speed Requires More Safety – Don’t Skimp Out on Your Life

Well now the car has better brakes, an upgraded suspension, and we have some nice grippy tires. That means we are moving pretty fast now. One of the thing I have learned in my years going to the track. Safety is NOT over rated. The better the safety gear the better the chance you can walk away from a big one. Good basic safety harnesses do a great job of keeping you planted in the seat at the track. Even a set of four point belts with a stock seat can get you headed in the right direction.

Being able to stay planted in your seat with out having to hold yourself into the car allows you to have smoother, softer inputs that upset the car less in a reaction maneuver. Upgrading the seat to one with deeper sides and some better shoulder support just bring your stability in the car to the next level. A note to remember when shopping for seats. It is not recommended to run a fixed back racing shell without some type of rollover protection. In the case of a rollover a reclining seat is designed to fold/ break in a way to prevent the occupant from being crushed if the roof caves in.

Sorry if this is sounding a little dark but its the real deal. If you were in a rollover with a racing seat the seat would not fold and the roof would make contact and there is a high chance of getting crushed. A roll bar or roll cage is never a bad idea when going fast. I have run a rear roll bar and a race seat for years in my track car. Just having the piece of mind of knowing I have done the best I could with the budget I had, I felt as safe as I could be for the speeds I am driving. I am planning on installing a full cage in my car as the plan for speed increases.

I also run a set of six point harnesses, a Momo head restraint seat, and a Hans device attached to my Arai gp6 helmet. More on helmets later.

Fire is also a possibility. With increased speed comes increased stress and increased heat. There are many combustible fluids in a car: fuel, oil, brake fluid, gear oil, and that is just some fluids. A track car should at minimum have a small fire extinguisher. A complete fire suppression system plumbed into the car is best. They are not that much money in the grand total. Bimmerworld sells a kit for a few hundred dollars. When you have spent now thousands of dollars, it seems like a waste to have is burn to the ground because you didn’t want to spend a little more. Sparco, Momo, OMP, Schroth, Arai, Hans, Alpinestar, Adidas are all brands I would recommend.

A nice safe driver safety cell area.

How about that. Now we have a sweet track car. The car of our liking, the one that fits you like a glove, the one you have always wanted. It’s all leak free and reliable. It stops on a dime with the sweet brakes, it drive like its on rails with the tuned suspension, it has the grip from the sticky tires, and you have piece of mine being planted in your car with all of your protective gear keeping you safe. Now you can worry about you at the track rather than if the car can handle what your putting it through.

A super charged bmw E36 M3 track car preped by the Racer on Rails crew.

If you noticed I never got into adding power. The things above will make your car much faster than you think. Being able to hold a higher corner speed and have a shorter stopping distance will get you way better lap time results than just tossing horsepower at it. It all needs to work as a balanced package. Once you want to add power after your skills have bounded, a key item to remember is not to add to much. You don’t want to have more power than the car, tires, brakes, ect can handle. Back to the scary car thought. Its always easy to add more power to a car. So I say just roll it in rather than shoot for the moon.

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What to Wear at the Track

What: What to wear at the track – literally, everything, including underwear in some cases.

If I knew then what I know now:  I would be way more comfortable (and safe) at the track.

Check out:  Your local or online outdoors stores such as Cabela’s, Dick’s Sporting Goods and of course, Amazon.


There are two thing to look at here: Paddock clothing and driving clothing.

They are not really to many differences with paddock wear over driver gear. there are a couple specific items that are not good for both tasks. The major one is foot wear. Head wear is also greatly different. You should also always review your track event rules as well. Some clubs allow shorts and a tee shirt, while others require long pants and sleeves. Weather is also something to take into consideration. Never good to be caught in the rain with no coat. Layers are your friend. One other thing. your cloths will take a beating at the track and working on the car.

Checking tires on the grid before 25 hours of racing.

Outerwear

Pants, shirts, socks. I have found that most work wear and outdoors/ hiking gear translates well to the paddock and driving. Modern outdoors pants are great. A lot of them are made of a combination of canvas and fire hose. This makes them rugged and allows for an element of stretch to the fabric.

Pants – Outdoor Research is local to us and makes a product called the Deadpoint Pants that we have been using in both driving and crewing for a few years now and I am on the same pair. They also happen to be SPF rated for the sun.

Shirts are kinda open. Tee shirts are good for pit work in the paddock. They tend to get thrashed pretty fast. having a nice breathable over shirt is nice to have so you done have to look grunge all day. Again outdoor/ hiking gear works great and also available SPF rated.

Having good sun shelter for long hot days will help keep you from getting beat down by the sun rays – checkout our blog post on tents for more about shelter.

For socks we once again travel to the outdoors section for some Smart wool socks. The moister wicking and the thickness help you stay comfortable on your feet. Also with no synthetics fire risk is lower. There are lots of good company’s that sell great work wear and outdoor wear. Carhart, Dickies, Patagonia, Outdoor Reasearch, Filson, Outdoor Emporium/ Sportco, Cabels are companies I have used items from at the track for extended amounts of time.

Good gear makes working in harsh environment way easier.

Footwear: Good driving boots are terrible for standing around. Good shoes for walking and standing usually are cumbersome to drive in. It is best to bring two types of shoe to the track. If your not willing to do that you should find a shoe that works for you for doing both activities.

Places like Keen shoes, Lems shoes, Addias shoes, Piloti shoes make decent dual duty shoes. If you are hip to the two shoes shuffle then any shoe you find comfortable to stand and walk in is highly recommended. Remember to always take the weather into account, you don’t want to have wet socks all day.

Driving boots have a sole role in life. To give you the best feel to the pedals while giving you the best access for space in the pedal box due to the compact size without all that padding that makes your paddock shoes so soft. Being able to move your feet around help the ability to heal toe down shift easier, left foot brake, and get on and off the dead pedal better. Most are also fire resistant, not all but most. All the good driver safety gear company’s: Addias, Alpinestar, OMP, Sparco, Simpson, Momo, Oakley, and OMP and Sparco have budget minded brands like the OMP Sport line.

As you can see here both drivers and crew need fire resistant clothing sometimes.

Headgear. Another item that differs a lot depending on application. Lets start with helmet. There is one bottom line here. Don’t cheap out on your life. Get the best helmet you can afford. I tend to stick to a couple brands. I am familiar with their quality and fit. Arai is my absolute go to for motorsport driving. The way it fits and feels, the weight, the visibility works the best for me.

There is one bottom line here. Don’t cheap out on your life.

The others on my list (motorcycle, biking, ect) are Stilo and Bell helmets. You should make sure to try on a couple different brands. The helmet shell shape play a roll in how it may fit you. The brands listed above all sell different pad inserts to help them fit person to person better on most of the motorsports lines.

An associated item to consider is a head and neck restraint system. If you are running racing harnesses in your car this is a highly recommended item. They help support the weight of the helmet and limit the motion of your neck in the case of a heavy impact.

Hans has been the standard for years. Necksgen is another company that has developed a quality product. There are ones now that work with a 3 point safety belt as well. I haven’t tried one yet so i can’t comment on that yet. just remember safety is never over rated. As far as paddock gear goes again review the weather and think sun shelter. This is pretty basic, just trying to keep the elements at bay.

I love my safety gear!

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Day 15 – I can’t believe this is happening

This is the last day of iRacing before the big race weekend at Portland International Raceways.  The goal today was the same – another 20+ lap sessions, with no accidents, pushing for consistent, fast but not personal best laps.  Just get into a rhythm and pound out lap, after lap, after lap – all near the limit (or at least mine).

The session started off normal, with low-1:20 lap times steadily falling and then suddenly, lap 6 – BOOM! 1:19.410 – new personal best.  

I smell blood in the water…

That lap was good but there were some small mistakes, I can do better.  So I put my head down and starting pounding away trying to repeat it and make improvements.  over the next 10 or so laps, I got close several times and even spinning at one point, but keeping it out of the wall.

I checked up, let the tires cool down, as I would in real life and went back at it.

More mid-1:19’s and suddenly… 1:19.351 – another half tenth shaved off.  But I wanted more, especially with a low fuel load, I knew I could do it.  So I pushed on but ultimately, I dropped a tire on the exit of the chicane and ended up with a 1:19.398.

Oh so close!!!

What happened?

I found that if I can slow down, just a tiny bit more, in the entrance of the ‘esses’ and turn 7 and the chicane, I was able to get the car turned faster and back on throttle and full throttle, sooner. Same lesson from before, just applying it better and better.

Check out the throttle traces of the graph below.

Slow down earlier, get the car turned and then get back on throttle.

Now seeing as that new personal best was done at the end of the session, with yes lower fuel – it was also well past the peak performance of the tires. Something I started thinking about today, as I have been preparing for the Portland race this weekend, is that I’ve noticed that many times, in a real world race, my fastest lap of the race comes in around lap 2-4.

This is when the tires, brakes and everything are at their prime conditions. I wonder what could happen if we did a low fuel run, with just 5 or so laps and fresh tires? I am thinking that the lap times would come down significantly!